CPC Solar Collector

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CPC solar collector is a heat pipe solar collector with a CPC reflector. CPC reflector maximum performance at minimum dimensions of heat pipe solar collector. CPC reflector can enlarge the absorbing area of the vacuum tube from 180 degrees to 360 degrees. The power output could be 50% higher compared to a solar collector without a CPC reflector.

50% higher performance

Easy assemble CPC reflector

360°sunlight absorber

Temperature startup faster than the normal solar thermal collectors

More thermal output for same size of collector

Ideal solution for heat project

Wide Range of Installations

Our range of CPC solar collectors are available in various installations. It includes:

Roof-integrated mounting

Installation on a flat roof with gravel box

Installation on a flat roof with a concrete base

On-roof mounting – parallel 0°

On-roof mounting -elevated

Façade installations

Free standing

We also offer special designs and installations available on request.

CPC Solar Collector

A compound parabolic concentrator solar collector is a major solar collector type whose capture of sunlight is utilized for heating. It consists of a reflector in a curved trough shape that focuses sunlight onto a receiver tube located along the reflector’s focal line.

The unique reflector design allows the collector to capture and concentrate sunlight over a wide range of angles improving efficiency. In these tubes there are transfer fluids that transfer sunlight energy in heat form.

                                                                CPC Solar Collectors

Components of CPC Solar Collector

A compound parabolic concentrator solar collector consists of several key components configured according to the design, application, size, and efficiency requirements.These components include:

1.Reflector: It is the primary component used to capture and focus sunlight onto the receiver tube. It is made of highly reflective materials and shaped like a trough with a side pairing of parabolic curves and base compound curve.

2.Receiver Tube: It is a cylindrical tube made highly thermally conductive material, positioned along the focal line of the reflector. It contains a heat transfer fluid that heats up on absorbing the concentrated sunlight.

3.Insulation: Insulating materials reduce thermal losses improving the overall system efficiency and are applied to the collector sides and back. Insulation also helps maintain the working fluid’s temperature preventing heat escape.

4.Support Structure: Constructed from sturdy materials like metal or composite, the support structure holds the reflector in place providing stability.

5.Tracking Mechanism: Some of these solar collectors have a tracking mechanism that follows the sun’s movement across the sky improving overall efficiency. This system can be manual or automated and adjusts the reflector orientation, ensuring optimal sunlight capture throughout the day.

6.Fluid Circulation System: a pipe, pump, and valve system that helps circulate the working fluid. It is necessary for the transfer of absorbed heat by the working fluid to the desired application.

Benefits of CPC Solar Collector

There are several merits to employing compound parabolic concentrator solar collectors for your heating applications as follows:

1.Durability: The materials used to make these solar collectors are resistant to environmental factors such as UV radiation and weathering. As such, they provide reliable and sustainable performance over an extended period.

2.High Efficiency: The unique geometry of the reflector allows for effective sunlight concentration resulting in higher energy collection and conversion. As a result, higher temperatures of the working fluid are achieved.

3.Versatility: Compound parabolic concentrator solar collectors find multiple uses in solar thermal applications such as water, space and industrial process heating. Their versatility also allows for integration with different systems and technologies like heat exchangers and photovoltaic cells to create hybrid systems.

4.Wide Acceptance Angle: The reflector design enables sunlight capture from a wide range of incident angles throughout the day maximizing collection. This allows for maximum sunlight capture and even when the sun is not directly perpendicular to the collector improving performance.

5. Environmental Benefits: Compound parabolic concentrator solar collectors harness solar energy which is a clean and renewable energy source. This reduces reliance on fossil fuels, lowering greenhouse gas emissions and contributing to a more sustainable environment.

Working Principle of a CPC Solar Collector

Solar collector employing the compound parabolic concentrator design, can effectively capture and concentrate sunlight, maximizing energy conversion efficiency. The working principle of a compound parabolic concentrator solar collector involves the following key steps:

Sunlight Capture

This occurs on the reflector, shaped like a trough with parabolic curve sides pairing and a compound curve bottom. This shape allows for the capture sunlight over a wide range of angles throughout the day. The reflector is made of highly reflective materials, maximizing the reflection of sunlight onto the receiver tube.

Concentration of Sunlight

The sunlight striking the reflector is reflected and directed towards the reflector’s focal line. Its unique geometry ensures the sunlight is concentrated and focused onto the receiver tube with minimum reflection loss of sunlight.

Receiver Tube

The receiver tube is a cylindrical tube consisting highly thermally conductive material like copper positioned along the reflector’s focal line. It contains a stationary fluid or flowing through the tube in a continuous loop depending on the collector design. The fluid is usually water or heat transfer oil and takes up the focused sunlight increasing its thermal energy.

Heat Transfer

When the heat transfer fluid is subjected to the focused sunlight, it increases its thermal capacity and temperature. The now energetic fluid is transferred for either direct use or further thermal energy treatment by subjecting it to an exchanger. The contained thermally energy is then put to use in a range of applications.

                                                    CPC Solar Collector Working Principle


Design Considerations of a CPC Solar Collector

Proper design of compound parabolic concentrator solar collectors leads to improved performance and efficiency in solar thermal applications. Some key design considerations for these solar collectors include:

Construction

The shape and geometry of the compound parabolic concentrator solar collector’s reflector is crucial for efficient sunlight capture and concentration. The reflector features two parabolic curves on the sides alongside a compound curve at the bottom.

The parabolic curve focuses sunlight onto the receiver tube. On the other hand, the compound curve ensures sunlight capture is over a wide range of angles throughout the day.

Reflective Materials

The reflector surface needs high reflectivity to maximize the reflection of sunlight onto the receiver tube utilizing polished metal or mirrors. The design of the reflector should also be such that it minimizes absorption/reflective losses.

Positioning of Receiver Tube

The receiver tube is typically positioned along the reflector’s focal line at an optimum distance that ensures maximum sunlight concentration. Proper alignment and receiver tube positioning are critical to high thermal efficiency achievement.

Design of Receiver Tube

The receiver tube design should allow efficient absorption and transfer of concentrated solar energy to the working fluid. The thermal conductivity of the tube material should be high, as well as the working fluid’s to facilitate efficient heat transfer.

Insulation

Insulation efforts are necessary to thwart heat loss via conduction and convection to the surrounding from the collector structure. Effective insulation helps in maintaining the temperature of the working fluid thereby enhancing collector performance.

Tracking Mechanism

A tracking mechanism optimizes solar energy capture throughout the day allowing the collector to follow the sun’s movement across the sky. This ensures the reflector is always aligned with the sun’s position, maximizing the amount of sunlight captured.

Types of CPC Solar Collector

Compound parabolic concentrator solar collectors can be designed to meet specific requirements. The choice of the collector type depends on different factors such as the intended use and design.

Linear-Focusing

Linear-focusing compound parabolic concentrator solar collectors focus the received sunlight onto a tube ideally located along the collector’s line of focus. This type finds use in solar water and space heating systems.


                                                         Linear-Focusing CPC Solar Collector


Point-Focusing

These solar collectors concentrate sunlight onto a single point with a reflector shape featuring a more pronounced parabolic curve base. Directing the concentrated sunlight onto a small receiver allows use in applications requiring high temperatures.


                                                            Point Focus CPC Solar Collector

                                            CPC Solar Collector Internal Structure



CPC Solar Collector Efficiency

The efficiency of a compound parabolic concentrator solar collector refers to its ability to effectively convert sunlight into usable thermal energy. Overall efficiency is influenced by the design and operating conditions including external factors like climate and irradiation.

The efficiency of compound parabolic concentrator solar collectors typically ranges between 40% to 70% and can be classified as follows:

1.Optical Efficiency: These measures how effectively the compound parabolic concentrator solar reflector captures and concentrates sunlight onto the receiver tube. It is influenced by the reflector design, reflective materials, and the reflector surface condition.

2.Thermal Efficiency: This is determined as the collector’s success in transferring collected energy form sunlight into heat absorbable by the heat transfer fluid. It is dependent on factors like the receiver tube design and material and working fluid characteristics.

3.Tracking Efficiency: Where there’s a tracking mechanism, the tracking efficiency is determined by the success in following the sun’s movement across the sky. This requires the collector to maintain optimal alignment with the sunlight maximizing the amount of sunlight captured.

Limitations of CPC Solar Collector

While compound parabolic concentrator solar collectors offer several advantages, they are encumbered with some limitations mentioned thus:

  • Cost: Installing compound parabolic concentrator solar collectors can cost more compared to other solar collectors and conventional thermal sources. Overall factors influencing cost include the complex reflector design and quality reflective materials.
  • Limited Concentration Ratio: Compared to similar solar collectors like dish concentrators, these collectors have a typically lower concentration ratio. This ratio determines the amount of sunlight focused onto the receiver tube.
  • Limited Tracking: The fixed geometry of compound parabolic concentrator solar collectors is incapable of direct solar tracking without using an external mechanism. As a result, this increases the design complexity and adds to the cost.
  • Maintenance: Frequent cleaning of the reflector surface is necessary to keep it free from dirt or dust that can obstruct sunlight. Obstruction of sunlight reduces the optical efficiency resulting in a reduced thermal performance.
  • Restricted Thermal Energy Range: These solar collectors are incapable of high temperature applications mostly suitable for low to medium temperature applications. Where high temperatures are required, alternatives such as solar towers or a combination with such is necessary.
  • Sensitivity to Misalignment: Even slight deviations from optimal alignment with the sun can significantly reduce the efficiency of compound parabolic concentrator solar collectors. Therefore, in order to maximize performance, it is vital to ensure proper installation and alignment of the collector.
  • Space Requirement: For these collectors to achieve the desired concentration and efficiency, they generally require a larger surface area compared to other solar collectors. As a result, their use may be limited where space is restricted.

Uses of CPC Solar Collector

The versatility of compound parabolic concentrator solar collectors makes them suitable for a range of solar thermal systems. Their flexibility and efficiency contribute to sustainable energy solutions, reducing dependence on fossil fuels and greenhouse gas emissions.